Week 1 | Week 2 | Week 3 | Week 4 | Week 5 | Week 6 | Homework Tasks |
An Introduction to Mechanisms
1 Pulleys
Learn It
- A Pulley is a wheel on a shaft that can move a belt along it's circumference.
- Pulleys can be used to lift loads and transmit motion.
Learn It
- We can use pulleys to increase or decrease the speed of rotary motion.
- Look at the diagram below
- The
driver
pulley has a diameter of 40mm and revolves at 100 revolutions per minute (rpm
). - The
driven
pulley has a diameter of 120mm - If we want to calculate the rpm of the driven pulley, we first need to find out the
velocity ratio
.
- So in this case we can see that…
- The output speed of a pulley system is calculated as follows.
- So in this case we can see that
- So the driven pulley will rotate at 33.3rpm.
Badge It - Silver
- Click on this link to complete the quiz based on the calculations below.
- A driver pulley has a diameter of 400mm and rotates with a speed of 60rpm. Calculate the speed of a driven pulley with a diameter of 100mm.
- A driver pulley has a diameter of 40mm and rotates with a speed of 250rpm. Calculate the speed of a driven pulley with a diameter of 200mm.
- A driver pulley has a diameter of 100mm and rotates with a speed of 25rpm. Calculate the required diameter of a driven pulley if we want it to rotate at 75rpm.
- We have a driver pulley with a diameter of 120mm. And a driven pulley with a diameter of 40mm. What speed will the driver pulley need if the driven pulley must rotate at a speed of 90rpm?
- A driven pulley has a diameter of 10mm and must rotate at a speed of 200rpm. What diameter will the driver pulley need if it can only rotate at 50rpm?
Badge It - Gold
- Use the Wacano sets to put together the following mechanisms:
- A 1:2 pulley ratio
- A 2:3 pulley ratio
- A 1:1 pulley ratio that reverses the direction of rotation
- Photograph your work and put them all onto one document and upload this.
Learn It - Pulley Systems
- We can also use Pulley Systems to lift loads.
- A pulley system makes it easier to lift an object than lifting the weight by hand. A single pulley essentially changes the direction of the pull or force applied.
- When a person uses two or more pulleys in a system, then the system also multiplies the force applied in addition to changing direction.
- With one fixed and one movable pulley in a system, it essentially doubles the weight of the load you could lift without help from another person based upon which heavy objects you can lift.
- A pulley is an example of a simple machines work to reduce the force required to move an object, but the amount of work done will always remain the same. Work is a value that describes how a force (F) is exerted over a certain distance (d): Work = Force X Distance.
- As less force is needed to move a heavy weight, the distance required to move it will actually increase based on the simple machine.
- So a simple pulley system that cuts the force in half, will double the distance of rope that will be used, resulting in equivalent work.
Here is an example of 6 pulley system - note the size of the pulley does not matter.
Badge It - Platinum
- Look at the photos below and set up the same pulley system with your Wacano set.
- What is the relationship between the length of string you pull through the top pulley, and the height the second pulley moves?
- Does this ratio alter if you use different sized pulleys?
Extension Task
- Build a 6:1 pulley on Solidworks.Stuck? Look here